Ford recalls more than 270K SUVs over faulty brakes that increase risk of crashes

Core Viewpoint - Ford Motor Company has issued a safety recall for over 270,000 vehicles in the US due to brake defects that could increase the risk of a crash [1][4]. Group 1: Recall Details - The recall affects 223,315 Ford Expeditions and 50,474 Lincoln Navigators from model years 2022 through 2024 [1][8]. - The issue is linked to a defect in the assembly process at Ford's Kentucky Truck Plant, where the front brake line may contact the engine air cleaner outlet pipe, potentially leading to a brake line leak [2][4]. Group 2: Safety Implications - Over time, the contact can cause the brake line to weaken, crack, or leak, which may result in brake failure [5]. - A brake line leak could lead to longer brake pedal travel and a reduction in deceleration rate, increasing the risk of a crash [5][6]. Group 3: Investigation and Resolution - Ford began investigating the issue in February after an increase in brake system warranty claims for 2022 model year Navigators [6]. - A production modification introduced in November 2024 is expected to prevent brake line interference [6]. Group 4: Customer Notification and Support - Owners of affected models will be notified by mail between May 26 and May 30, with instructions to bring their vehicles to a dealership for inspection [9]. - Dealers will replace the brake line and/or air cleaner outlet pipe at no cost, and reimbursement for prior repairs related to the issue will be available [9].